Ultrasonic Face Mask Making Machine

• Transmission Type: Rigid
• Automatic Production Line: Cutting Operation
• Automation: Automation
• Flexible Production: Agile Manufacturing
• Rhythm: Flow Production Line
• Production Scope: Product Line
• Usage: Making Face Mask
• Speed: 50-100 PCS Per Minute
• Controlled System: PLC
• Motoe Type: 8 Servo Motors
• Transport Package: Wooden Case
• Specification: painted steel
• Trademark: RUIPUHUA
• Origin: China
• HS Code: 8449009000
• Production Capacity: 50000-100000PCS /Day

Product Description

1. Equipment installation and configuration requirements

• Machine dimension: (L)4700X(W)3500X(H)2000mm.
• Power: 220V±5%,50Hz,rated power 11KW.
• compressed air: 5-6kg/cm², usable flow approx.300L/min
• Working environment: 10-35ºC, humidity 5-35%HR, No flammable and corrosive gas, no dust
• (cleanliness no less than class 100,000 grade).

2. Raw material specification: (Medical face mask raw material for reference)

Item	Name of material	Specifications	Outer diameter of coil stock	Inner diameter of coil roller	Weight	Category	Remarks
1	Non-woven (white mask)	Coil width 20cm (coil material)	60cm	7.5cm	Max15kg	A	Double package
2	Non-woven (blue mask)	Coil width 17.5cm (coil material)	60cm	7.5cm	Max15kg	A	Double package
3	Meltblown cloth (Microfiber filter cloth)	Coil width 17.5cm (coil material)	60cm	7.5cm	Max15kg	A	Double package
4	nose clip strip	white,With metal strip 0.3cm (coil material)	30cm	7.5cm	Max20kg	B	Double package
5	Elastic band (for mask)	Diameter 0.3cm (coil material)	One carton	----	----	B	Double package
6	Packing PE film	Coil width:One piece per bag is  23cm,10pcs per bag is 28cm	32cm	7.5cm	Max15kg	-	-

3. Main technical parameter:
 

Item	RPH-V11
capacity	100-100pcs/min(One production line)
Mask dimension	(L)175mm  X (W)95mm
Non-woven fabric width	200mm
Related material	Non-woven,Meltblown cloth,nose bridge elastic,ear loop
Mask structure	Outer ear loop type
Stacking number	Can be set
Power	11KW
Ultrasonic frequency	20KHz
Air compression	5-6kg/cm²,flow needed about 300L/min
Voltage	220V,50Hz
Dimension	(L)4700X(W)3500X(H)2000mm
Weight	About 1300kg

4. Main performance characteristics:
(1). One-to-one automatic servo plane mask machine, using PLC control system to make the material from the coil material feeding, folding and pressing, nose bridge feeding, ultrasonic welding, mask forming, mask cutting, ear strap feeding and welding, Finishing the finished product, complete in one time, the whole set of production process is automated, continuous and efficient.
(2). Intelligent control platform, man-machine interface parameter setting is convenient and fast, the operation is simple and easy to learn, one person can operate multiple units and work at the same time.
(3). High production stability, low failure rate, and small footprint.
(4). When the coiled material and the bridge of the nose are short of material, the photoelectric (optical fiber) detects the raw material and automatically stops to avoid waste.
(5). The ear band realizes automatic welding by ultrasonic wave. Welding ear belt machine adopts 8 servo bus control, stable and high speed.
(6). The number of finished product stacking parameters can be set to meet different packaging needs.

5.The Main components brands:

MAIN	NAME	BRAND	ORIGIN
Pneumatic Components	programmable control(PLC)	INOVANCE	CHINA
	server Driver	INOVANCE	CHINA
	Transducer	INOVANCE	CHINA
	HMI	INOVANCE	CHINA
executive component	Servo motor	INOVANCE	CHINA
	Horizontal motor	INOVANCE	CHINA
	Pneumatic components	AirTAC/SMC	Taiwan/Japan
	Ultrasound equipment	China famous brands	CHINA
Electrical sensing element	Detector Sensor	BAUMER/OMRON	Switzerland / Japan
	Approach Switch	OMRON	Japan
	Slot switch	OMRON	Japan
Electrical auxiliary components	Buttons	IDEC	Japan
	Relay	Moron	Japan
	Switching power supply	Moron	Japan
Material	Transmission parts	Stainless steel, carbon steel chrome plating, aluminum blasting
	Belt	PVC	CHINA
	Main Body	Aluminum profile

6. Spare parts:

No.	Name	Specification	QTY	Remark
1	Tool box	---	1pic
2	Manual	---	1pic
3	Slotted screwdriver	---	1pic	tools
4	Phillips screwdriver	---	1pic	tools
5	Allen key	---	1set	tools
6	adjustable wrench	---	1pic	tools
7	Fixed wrench	8-10mm	1pic	tools
8	Open-end wrench	13-15	1pic	tools
9	Nose cutter	---	1pic
10	Cutter	Length 110	1pic
11	Bottom cutter	Length 130	1pic
12	scissors		2pcs
13	Magnetic switch		2pcs

 7. Factory workshop about the face mask machine: